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56. Logistics and Working Capital

 56. Logistics and Working Capital

How Inventory and Supply Chain Decisions Directly Impact Your Company’s Financial Health


What Is Working Capital?

Working capital is the amount of money a business has available to run daily operations. It’s calculated as:

Working Capital = Current Assets – Current Liabilities

For product-based businesses, one of the largest components of working capital is inventory — and logistics directly controls how much inventory is held, how quickly it moves, and how efficiently it is replenished.


How Logistics Affects Working Capital

Every box in a warehouse, every product in transit, and every pallet of unsold goods ties up cash. Efficient logistics help release that cash and convert it back into usable capital faster.

Here’s how:


1. Inventory Levels

The more inventory you hold, the more capital is tied up.

  • Excess inventory increases holding costs and slows cash flow

  • Lean inventory reduces capital needs, but increases stockout risk

  • The goal is to balance service levels and inventory investment

Logistics strategies like Just-in-Time (JIT) and demand forecasting help optimize this balance.


2. Inventory Turnover and Cash Flow

A faster inventory turnover ratio means you’re selling products more quickly — converting stock back into cash.

  • High turnover = more frequent cash inflow, less money trapped in inventory

  • Low turnover = longer holding periods, more working capital tied up

Every improvement in logistics speed and accuracy — from supplier lead times to last-mile delivery — helps improve turnover.


3. Order-to-Cash Cycle

This is the time from ordering inventory to getting paid by customers.

Logistics directly influences the length of this cycle through:

  • Lead times (how quickly goods arrive from suppliers)

  • Fulfillment speed (how fast you ship to customers)

  • Returns management (how quickly returned stock can be reprocessed and resold)

A shorter cycle means faster cash recovery, improving working capital health.


4. Accounts Payable and Receivable Timing

  • If suppliers offer longer payment terms, you can delay cash outflows

  • If customers pay quickly, cash comes in sooner

Logistics coordination (like using freight consolidation or drop-shipping) can reduce cost and align payment cycles.


Real-World Example

A consumer goods company held 90 days of inventory on average. This meant that a large portion of their working capital was locked in unsold products.

By implementing:

  • Demand-based inventory planning

  • Vendor-managed inventory (VMI)

  • Third-party logistics (3PL) to reduce warehouse costs

They reduced inventory days from 90 to 45, freeing up over €2 million in working capital within a year — without impacting service levels.


Logistics Levers That Influence Working Capital

Logistics StrategyWorking Capital Effect
Just-in-Time (JIT)Reduces inventory holding, frees cash
Vendor-Managed InventoryShifts inventory ownership to supplier
Cross-DockingMinimizes on-hand stock
Fast FulfillmentAccelerates cash conversion cycle
Lean WarehousingLowers operating and carrying costs
Strategic SourcingOptimizes payment terms and inventory costs

Key Metrics to Track

  • Inventory Turnover Ratio

  • Days Inventory Outstanding (DIO)

  • Cash Conversion Cycle (CCC)

  • Working Capital Ratio (Current Assets ÷ Current Liabilities)

  • Average Inventory Value


Summary

Logistics is not just about moving goods — it’s about moving money.
Every inventory decision has financial consequences.

Efficient logistics operations can free up millions in working capital by reducing:

  • Inventory bloat

  • Holding costs

  • Delays in fulfillment and payment cycles

For businesses seeking financial flexibility, tight alignment between logistics and finance is essential.
The warehouse is not just a storage space — it’s a key player in your company's cash strategy.

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